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Heat Exchanger
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A heat exchanger is a device built for efficient
heat transfer from one medium to another, whether
the media are separated by a solid wall so that they
never mix, or the media are in direct contact. They
are widely used in space heating, refrigeration, air
conditioning, power plants, chemical plants,
petrochemical plants, petroleum refineries, and
natural gas processing. One common example of a heat
exchanger is the radiator in a car, in which a hot
engine-cooling fluid, like antifreeze, transfers
heat to air flowing through the radiator.
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Course
1- Shell and
Tube heat exchanger |
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Shell and tube heat exchangers consist of a
series of tubes. One set of these tubes contains
the fluid that must be either heated or cooled.
The second fluid runs over the tubes that are
being heated or cooled so that it can either
provide the heat or absorb the heat required. A
set of tubes is called the tube bundle and can be
made up of several types of tubes: plain,
longitudinally finned etc. Shell and Tube heat
exchangers are typically used for high pressure
applications (with pressures greater than 30 bar
and temperatures greater than 260°C. This is
because the shell and tube heat exchangers are
robust due to their shape.
There are several thermal design features that are
to be taken into account when designing the tubes
in the shell and tube heat exchangers. These
include:
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Course 2-
Plate heat exchanger |
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Another type of
heat exchanger is the plate heat exchanger. One
is composed of multiple, thin,
slightly-separated plates that have very large
surface areas and fluid flow passages for heat
transfer. This stacked-plate arrangement can be
more effective, in a given space, than the shell
and tube heat exchanger. Advances in gasket and
brazing technology have made the plate-type heat
exchanger increasingly practical. In HVAC
applications, large heat exchangers of this type
are called plate-and-frame; when used in open
loops, these heat exchangers are normally of the
gasketed type to allow periodic disassembly,
cleaning, and inspection. There are many types
of permanently-bonded plate heat exchangers,
such as dip-brazed and vacuum-brazed plate
varieties, and they are often specified for
closed-loop applications such as refrigeration.
Plate heat exchangers also differ in the types
of plates that are used, and in the
configurations of those plates. Some plates may
be stamped with "chevron" or other patterns,
where others may have machined fins and/or
grooves.
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Course 3-
Regenerative heat
exchanger |
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A third type of
heat exchanger is the regenerative heat
exchanger. In this, the heat from a process is
used to warm the fluids to be used in the
process, and the same type of fluid is used
either side of the heat exchanger (these heat
exchangers can be either plate-and-frame or
shell-and-tube construction). These exchangers
are used only for gases and not for liquids. The
major factor for this is the heat capacity of
the heat transfer matrix. Also see:
Countercurrent exchange, Regenerator, Economizer
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Course 4-
Adiabatic Wheel heat exchanger |
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A
fourth type of heat exchanger uses an intermediate
fluid or solid store to hold heat, which is then moved
to the other side of the heat exchanger to be
released. Two examples of this are adiabatic wheels,
which consist of a large wheel with fine threads
rotating through the hot and cold fluids, and fluid
heat exchangers. This type is used when it is
acceptable for a small amount of mixing to occur
between the two streams. See also: Air preheater.
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Course 5-
Fluid heat exchangers |
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This
is a heat exchanger with a gas passing upwards through
a shower of fluid (often water), and the fluid is then
taken elsewhere before being cooled. This is commonly
used for cooling gases whilst also removing certain
impurities, thus solving two problems at once. It is
widely used in espresso machines as an energy-saving
method of cooling super-heated water to be used in the
extraction of espresso.
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Course 6-
Dynamic Scraped surface
heat exchanger |
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Another type of heat exchanger is called "dynamic heat
exchanger" or "scraped-surface heat exchanger". This
is mainly used for heating or cooling with
high-viscosity products, crystallization processes,
evaporation and high-fouling applications. Long
running times are achieved due to the continuous
scraping of the surface, thus avoiding fouling and
achieving a sustainable heat transfer rate during the
process.
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Course 7-
Phase-change heat
exchangers |
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In
addition to heating up or cooling down fluids in just
a single phase, heat exchangers can be used either to
heat a liquid to evaporate (or boil) it or used as
condensers to cool a vapor and condense it to a
liquid. In chemical plants and refineries, reboilers
used to heat incoming feed for distillation towers are
often heat exchangers.
Distillation set-ups typically use condensers to
condense distillate vapors back into liquid.
Power plants which have steam-driven turbines commonly
use heat exchangers to boil water into steam. Heat
exchangers or similar units for producing steam from
water are often called boilers or steam generators.
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Course
8- HVAC
air coils |
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One
of the widest uses of heat exchangers is for air
conditioning of buildings and vehicles. This class of
heat exchangers is commonly called air coils, or just
coils due to their often-serpentine internal tubing.
Liquid-to-air, or air-to-liquid HVAC coils are
typically of modified crossflow arrangement. In
vehicles, heat coils are often called heater cores.
On the liquid side of these heat exchangers, the
common fluids are water, a water-glycol solution,
steam, or a refrigerant. For heating coils, hot water
and steam are the most common, and this heated fluid
is supplied by boilers, for example. For cooling
coils, chilled water and refrigerant are most common.
Chilled water is supplied from a chiller that is
potentially located very far away, but refrigerant
must come from a nearby condensing unit. When a
refrigerant is used, the cooling coil is the
evaporator in the vapor-compression refrigeration
cycle. HVAC coils that use this direct-expansion of
refrigerants are commonly called DX coils.
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Course
9-
Spiral Heat Exchangers |
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A
spiral heat exchanger (SHE), may refer to a helical
(coiled) tube configuration[8], more generally, the
term refers to a pair of flat surfaces that are coiled
to form the two channels in a counter-flow arragement.[9].
Each of the two channels has one long curved path. A
pair of fluid ports are connected tangentially to the
outer arms of the spiral, and axial ports are common,
but optional.]
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Course
10-
Counter current Heat Exchangers |
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Heat
exchangers occur naturally in the circulation system
of fish and whales. Arteries to the skin carrying warm
blood are intertwined with veins from the skin
carrying cold blood, causing the warm arterial blood
to exchange heat with the cold venous blood. This
reduces the overall heat loss in cold waters. Heat
exchangers are also present in the tongue of baleen
whales as large volumes of water flow through their
mouths. Wading birds use a similar system to limit
heat losses from their body through their legs into
the water.
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Course
11-
Heat Exchangers in Industry |
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Heat
exchangers are widely used in industry both for
cooling and heating large scale industrial processes.
The type and size of heat exchanger used can be
tailored to suit a process depending on the type of
fluid, its phase, temperature, density, viscosity,
pressures, chemical composition and various other
thermodynamic properties.
In many industrial processes there is waste of energy
or a heat stream that is being exhausted, heat
exchangers can be used to recover this heat and put it
to use by heating a different stream in the process.
This practice saves a lot of money in industry as the
heat supplied to other streams from the heat
exchangers would otherwise come from an external
source which is more expensive and more harmful to the
environment.
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